How to perform AC & DC arc flash methods for renewable energy systems outside the voltage limits of IEEE 1584-2018

I want to show the ETAP model and explain how this particular setting was initially given to us, what steps ETAP took to resolve this condition, and how the incident energy was evaluated according to the equipment ratings and the data provided by the manufacturer. So, based on the initial ETAP model that was provided to us with the corresponding protective device settings, we had the substation feeding into all 34.5 kV switchgears.
By Mr. Raghu VeeraRaghavan, Sr. Electrical Engineer and Arc Flash Division Manager, ETAP

The project involved integrating 63 large-scale PV arrays - each rated up to 2.8 MW - into an existing facility supplied by a 34.5 kV substation. ETAP was used to perform short-circuit studies, evaluate protection selectivity, and carry out both AC and DC arc-flash analyses, including cases operating outside the voltage limits of IEEE 1584-2018.


Ensuring the safe operation of the photovoltaic electrical facilities according to the IEEE 1584 and NFPA standards

Challenges

1. Managing complex behaviour of PV inverters in arc-flash studies. The inverter LV terminals feed transformer secondaries, resulting in long clearing times under reduced arcing current. Initial incident-energy values exceeded 40 cal/cm², with no mitigation settings provided.

2. Handling non-linear arcing currents as defined in IEEE 1584-2018. Lower arcing current increased fuse clearing time to 0.79 s, driving IE far above acceptable thresholds.

3. Selecting correct AC arc-flash methodology above 15 kV. The client requested IEEE 1584-2018 at 34.5 kV, even though the standard's scope ends at 15 kV. The Li method produced unrealistic values (>4000 cal/cm²).

4. Performing DC arc-flash calculations at 1500 VDC. Choosing the correct method (Stokes & Oppenlander) and estimating the conductor gap required iterative modelling.

Which solutions did they choose?

Selected applications

  • ETAP Digital Twin for complete MV/LV and PV inverter modeling
  • Short-Circuit (max & min) including switching scenarios for PV on/off conditions
  • Selective coordination involving MV fuses and upstream relays
  • AC Arc Flash (IEEE 1584-2018) including arcing-current variation analysis
  • DC Arc Flash using Stokes & Oppenlander, with iterative gap estimation using ETAP calculators

Why do they use ETAP?

Main customer benefits

Accurate modelling of inverter behaviour and auto-trip characteristics

The inverter’s voltage ride-through threshold (<50% nominal) was included, enabling the inverter auto-trip function. This reduced incident energy from extremely high values to ~62 cal/cm² - a major improvement, though still above 40.

Clear explanation of why incident energy was initially so high

ETAP demonstrated how reduced arcing current slowed fuse operation, increasing clearing time and thus drastically raising incident energy.

Rapid mitigation evaluation using ETAP Arc Flash Calculator

Using the Power Calculator Tool and Time-Slider, engineers evaluated “what-if” scenarios without re-running the entire study.
  • Trend plots revealed the IE drop with increased working distance.
  • At ~36 inches, IE fell below 40 cal/cm².

Correct method selection above 15 kV

Switchgear at 34.5 kV required changing from the Li method to the EPRI Arc Fault Method, creating realistic values compatible with PPE selection. Instantaneous relay settings (“maintenance mode”) further reduced IE to ~5.7 cal/cm².

DC Arc Flash: robust method & gap optimisation

Gap estimation was performed by scanning from 25 mm upward until reaching the peak incident energy at ~121 mm, ensuring conservative yet realistic results for recombiner boxes and disconnects.

What do they think about ETAP?

Customer perspectives

We applied the inverter auto-trip feature in ETAP and reduced incident energy significantly. Even with long fuse clearing times, ETAP allowed us to identify working-distance mitigation to stay under 40 cal/cm².
Selecting the correct AC method above 15 kV and using ETAP’s scenario tools minimized man-hours and delivered reliable results across all PV locations.

By Mr. Raghu VeeraRaghavan, Sr. Electrical Engineer and Arc Flash Division Manager, ETAP



Videos

AC and DC Arc Flash Methods for Renewable Energy Systems

This presentation will address the difficulties and lessons learnt on performing arc flash analysis using available methods (outside the voltage limits of IEEE 1584-2018 standard) on a 2.3 MW PV generation facility. The analysis includes system modeling, short-circuit, arc flash (both AC and DC) using various applicable calculation methods that best fit this application along with available tools in ETAP and generating worst-case arc flash deliverables.


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